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Hydro-Flow Water Vortex Flow Meter
»Features »Selection Guide »At a Glance »Model Codes
 
    
»View Demo
»Documentation
Vortex PhD
»Technology

The Hydro-Flow vortex flow meter is the answer to low-cost, reliable water flow measurement. Drawing on over a decade of vortex flow meter manufacturing experience, EMCO offers the Hydro-Flow series of vortex flow meters. Hydro-Flow represents a generation of low-cost vortex flow meters specifically designed for commercial HVAC, turf and landscape irrigation, agriculture, and semiconductor water flow applications. Vortex flow meters have been used in the process industry for over 20 years. Installations include refineries, chemical plants, pulp and paper mills, and more. Their ability to measure a wide flow range and a no-moving parts, rugged design has made vortex flow meters one of the most widely used flow meters for process industry applications. Until the Hydro-Flow series, the high cost of traditional vortex flow meters made them impractical for most general water applications. EMCO's Hydro-Flow series of vortex flow meters offers in-line and insertion models, covering most pipe sizes, flow ranges, and installation requirements. Each flow meter is factory wet-flow calibrated and scaled to provide precise output signals. No complicated calculations or measurements are required for installation. The Hydro-Flow Model 2200 has an optional aluminum enclosure for performance in wet environments.

 
Features
Introduction to the Hydro-Flow series
Simplicity of design, installation convenience, and reliability are unique features of EMCO's Hydro-Flow series of vortex flow meters.
Ultra Low-flow Measurement Capability
The Hydro-Flow series' unique and proprietary microprocessor-based, piezo-resistive sensor can accurately and reliably process vortex signals 25 times smaller than permitted by other technologies, producing a flow meter of high performance and reliability.
Hydro-Flow Hallmark Features
  • Vortex technology - outstanding performance at low cost
  • No moving parts - high reliably; trouble-free operation
  • Wide flow range - 15:1 turndown; 1 ft/sec to 15 ft/sec
  • Installation ease - plug and play, ready to go design
  • Extended warranty - 2 year, the industry's best

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Selection Guide: Choosing A Hydro-Flow™ flow meter

Chilled & Hot Water and Water/Glycol Mixtures

The Hydro-Flow Models 2200 and 3100 insertion flow meters are recommended for supply, return, and bypass water systems larger than 3". These models withstand process temperatures as low as 32°F (0°C) and as high as 160°F.

Condensate and Hot Water

The Hydro-Flow™ Models 1200, 2200, and 3100 are recommended for measuring condensate. These models withstand process temperatures up to 160°F. As the Hydro-Flow vortex sensor contains no moving parts, excessive mechanical loads on the flow meter, caused by continuous start-stop flow (sudden acceleration and deceleration of flow) as condensate is pumped from a holding tank, do not affect the accuracy or mechanical reliability of the flow meter. Additionally, the Hydro-Flow flow meter with no moving parts will not be affected by possible iron, salt, or other deposits.

Potable and General Water

All Hydro-Flow series flow meters are recommended for domestic potable water and general water applications.

Turf and Landscape Irrigation & Agricultural Water

Hydro-Flow flow meters can be used with irrigation controllers manufactured by RainBird®, Weathermatic®, Rainmaster®, Motorola®, and TORO®. This, coupled with standard features, like the NEMA 4 rating and a turndown ratio of 15:1, make Hydro-Flow series flow meters ideal for control and measurement of water in turf, lanscape irrigation, and agricultural applications.

Ultrapure Water, Deionized Water, Acids & Solvents

The Model 2300 is manufactured from PVDF for flow measurement of ultra-pure water, deionized water, acids, solvents, and other corrosive fluids, making it an ideal solution for use in semi-conductor and chemical wet processes. The Model 2300 design has no internal crevices, or "dead space", eliminating the risk of bacterial growth and contamination. Unlike traditional paddlewheel and impeller type flow meters, which can wear over time or shed particles into the system, the Hydro-Flow's series no moving parts technology eliminates the possibility of fluid and process contamination.

The Model 2300 is designed to retrofit into most +GF+ Signet® fittings without modification of the existing piping system.

For 1" to 3" Line Sizes

  • Model 1200 with brass tee fitting with threaded connections for steel and other metal piping
  • Model 2200 with brass tee fitting with threaded connections for steel and other metal piping for 2" and 3" lines only
  • The wet tappable Model 3100 with either a thread-o-let fitting or saddle for 3" line sizes for flow meter installation and removal without having to shut down the process

For 4" and Larger Line Sizes

For Systems Which Can Be Shut Down
Model 2200 with either a thread-o-let or saddle fitting; the Model 2200 has a 1-1/2" NPT connection that can be retrofit to a 1-1/2" threaded bushing.

For Systems Which Cannot Be Shut Down
For systems which cannot be drained easily, where purging the air out of the system is difficult, or where maintaining flow is critical and the system cannot be shut down, the wet tappable Model 3100 is supplied with an isolation valve that is integrally mounted with the flow meter. The Model 3100 can therefore be inserted into and removed from a pipe under full-flow conditions. With the Model 3100, the use of bypass piping or isolation valves installed before and after the flow meter are not required.


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At a Glance

To choose the appropriate Hydro-Flow model for your application, consider pipe size, how you will mount the flow meter on your pipe, your maximum process pressure and temperature, and whether or not you can depressurize the line to install and remove the flow meter. The table below highlights features of the five Hydro-Flow models. For more specific product information, consult the individual product specifications page. If you have any questions, please consult your local EMCO representative or fill out the sales form.


Category Model
1200
Model
2200
Model
2300
Model
3100
Fluids Measured Water, water/glycol mixtures, and condensate Water, water/glycol mixtures, and condensate Water, ultrapure water deionized water, acids, and solvents Water, water/glycol mixtures, and condensate
Type In-Line Fixed insertion Fixes insertion Retractible insertion
Available Line Sizes 1 to 3" 2 and 3", 4  to 20" 0.5 to 8" 3 to 20"
Mounting options Thread-o-Let

N/A

1.5" NPT

N/A

2" NPT

Weld-o-Let N/A N/A N/A N/A
Saddle N/A Steel and PVC N/A Steel
Tee fitting Brass Brass
(2 & 3" only)
CPVC, PVC N/A
Union tee fitting N/A N/A PVDF, PP
(0.5 to 1.5" only)
N/A
Flange N/A N/A N/A N/A
Wafer N/A N/A CPVC, PVC, PVDF, PP
(2 to 8" only)
N/A
Maximum process pressure Thread-o-Let N/A 400 psi N/A 400 psi
Weld-o-Let N/A N/A N/A N/A
Saddle N/A 300 psi N/A 300 psi
Tee fitting 150 psi 150 psi 180 psi N/A
Union tee fitting N/A N/A 180 psi N/A
Flange N/A N/A N/A N/A
Wafer N/A N/A 200 psi N/A
Process temperature 32 to 160°F (0 to 71°C) 32 to 160°F (0 to 71°C) 0 to 160°F (-18 to 71°C) 32 to 160°F (0 to 71°C)
Well-tap compatible
(install & remove under pressure)
No No No Yes
Pulse output Yes Yes Yes Yes
4 to 20 mA analog output option Yes Yes Yes Yes
Rate/total display option Yes Yes Yes Yes
No output, display only Yes Yes Yes Yes
  1. Saddle mounting is limited to 160°F (71°C) maximum temperature.
  2. N/A = Not Available
  3. Model 2200 designed for retrofit use with 1½" threaded bushing
  4. Model 2200 optional aluminum enclosure

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Model Codes

Hydro-Flow 1200 Model Codes
Hydro-Flow 1200 Model Codes
Category Description Suffix Codes
Type In-Line 1200 - - - - -
Line Size 1" (25 mm) - 10 - - - -
1.5" (40 mm) - 15 - - - -
2" (50 mm) - 20 - - - -
2.5" (65 mm) - 25 - - - -
3" (80 mm) - 30 - - - -
Connection Brass - NPTF - - 1 - - -
Output Pulse - - - 1 - -
Current, 4 to 20 mA - - - 2 - -
No output - - - 3 - -
Display No display - - - - 1 -
Rate/total display - - - - 2 -
Measuring Units English - - - - - 1
Metric - - - - - 2

Hydro-Flow-1200-20-1-2-2-2 represents a 2" in-line flow meter with a tee fitting, 4 to 20 mA analog output, and a rate/total display with English measuring units.

Notes:

  1. Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard metric measuring units for flow rate, and totalized flow are cubic meters per hour (m³/h) and cubic meters (m³), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acres, cubic feet, barrels, and liters, are available and can be set by the factory.
  2. Water-tight cable connector and direct burial lead wires are available.

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Hydro-Flow 2200 Model Codes
Hydro-Flow 2200 Model Codes
Category Description Suffix Codes
Type In-Line 2200 - - - - -
Line Size 2 thru 20" (50 to 500 mm) -

2 thru 20

- - - -
Mounting Thread-o-let - - 1 - - -
Saddle for steel pipe - - 2 - - -
Saddle for PVC pipe - - 3 - - -
Tee (2 to 3" only) - - 4 - - -
None (retrofit) - - 5 - - -
Output Pulse - - - 1 - -
Current, 4 to20 mA - - - 2 - -
No output - - - 3 - -
Display No display - - - - 1 -
Rate/total display - - - - 2 -
Measuring Units English - - - - - 1
Metric - - - - - 2

Hydro-Flow-2200-08-3-1-2-1 represents an 8" fixed insertion flow meter with saddle mounting for PVC pipe, pulse output, and a rate/total display with English measuring units.

Notes:

  1. Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard metric measuring units for flow rate and totalized flow are cubic meters per hour (m3/h) and cubic meters (m3), respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acres, cubic feet, barrels, and liters, are available and can be set by the factory.
  2. Water-tight cable connector and direct burial lead wires are available.
  3. Please specify pipe size, material, and schedule OR outside and inside diameter of pipe.
  4. For aluminum enclosure, add AL at the end of the string. Hydro-Flow-2200-08-3-1-2-1-AL represents an 8" fixed insertion flow meter with saddle mounting for PVC pipe, pulse output, and a rate/total display with English measuring units and an aluminum enclosure.

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Hydro-Flow 2300 Model Codes
Hydro-Flow 2300 Model Codes
Category Description Suffix Codes
Type In-line 2200 - - - - - -
Line size 0.5" (15 mm)
-

05

- - - - -
0.75" (20 mm) - 07 - - - - -
1.0" (25 mm) - 10 - - - - -
1.25" (30 mm) - 12 - - - - -
1.5" (40 mm) - 15 - - - - -
2" (50 mm) - 20 - - - - -
2.5" (65 mm) - 25 - - - - -
3" (80 mm) - 30 - - - - -
4" (100 mm) - 40 - - - - -
5" (125 mm) - 50 - - - - -
6" (150 mm) - 60 - - - - -
8" (200 mm) - 80 - - - - -
Mounting supplied by Hydro-Flow OR Hydro-Flow CPVC4 - - 02 - - - -
Hydro-Flow PVC4 - - 03 - - - -
Hydro-Flow PVDF
- - 04 - - - -
Hydro-Flow PP
- - 05 - - - -
Retrofit to +GF+ Signet® & no Hydro-Flow mounting is required
Retrofit to +GF+ Signet® CPVC fitting4 - - 2R - - - -
Retrofit to +GF+ Signet® PVC fitting3 - - 3R - - - -
Retrofit to +GF+ Signet® PP fitting3 - - 4R - - - -
Tee (2 to 3" only)
- - 5R - - - -
Output Pulse/no display - - - 1 - - -
4 to 20 mA/rate & total display
- - - 2 - - -
Pulse/rate & total display
- - - 3 - - -
4 to 20 mA/no display - - - 4 - - -
Display No display - - - - 1 - -
Rate/total display - - - - 2 - -
Measuring units English - - - - - 1 -
Metric - - - - - 2 -
Temperature sensor
None - - - - - - 1
Internal RTD, 100O - - - - - - 2

Hydro-Flow-2300-12-04-2-1-1 represents a 1.25" PVDF insertion flow meter with a PVDF union tee fitting, 4 to 20 mA analog output with a rate/total display with English measuring units and no temperature sensor.

Notes:

  1. Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm) and gallons, respectively. Standard metric measuring units for flow rate and totalized flow are cubic meters per hour (m3/h) and cubic meters (m3),  respectively. Please specify other desired measuring units for which the flow meter should be configured. Other units, such as acres, cubic feet, barrels, and liters, are available and can be set by the factory.
  2. Water-tight cable connector and direct burial lead wires are available.
  3. Please specify pipe size, material, schedule, and outside and inside diameter of pipe.
  4. Not available in sizes 2” and larger

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Hydro-Flow 3100 Model Codes
Hydro-Flow 3100 Model Codes
Category Description Suffix Codes
Type Retractable Insertion 3100 - - - - -
Line Size 3 thru 20" (80 to 500 mm)
-

3
thru
20

- - - -
Mounting Thread-o-let
- - 1 - - -
Saddle for steel pipe
- - 2 - - -
Output Pulse - - - 1 - -
Current, 4 to 20 mA - - - 2 - -
No output - - - 3 - -
Display No display - - - - 1 -
Rate/total display - - - - 2 -
Measuring units English - - - - - 1
Metric - - - - - 2

Hydro-Flow-3100-12-1-2-2-1 represents a 12" retractable insertion flow meter with thread-o-let mounting, 4 to 20 mA analog output, and a rate/total display with English measuring units.

Notes:

  1. Standard English measuring units for flow rate and totalized flow are gallons per minute (gpm), and gallons, respectively. Standard metric measuring units for flow rate and totalized flow are cubic meters per hour (m3/h), and cubic meters (m3), respectively. Please specify other desired measuring units for which the flowmeter should be configured. Other units, such as acres, cubic feet, barrels, and liters, are available and can be set by the factory.
  2. Water-tight cable connector and direct burial lead wires are available.
  3. Please specify pipe size, material, and schedule or outside and inside diameter of pipe.

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